The UK syllabus, with focus on Flexible Manufacturing and Alternative Approaches
In the dynamic landscape of modern industry, the principles governing manufacturing systems serve as the bedrock upon which efficient and effective production processes are built. From the optimization of resources to the synchronization of operations, understanding the intricacies of manufacturing systems is indispensable for engineers, managers, and practitioners alike. “Mastering Manufacturing Systems Principles” stands as a beacon for those seeking to delve deep into the core concepts, methodologies, and applications that drive contemporary manufacturing.
This comprehensive study notes is meticulously crafted to cater to the diverse needs of students, professionals, and enthusiasts navigating the complex realm of manufacturing systems. Whether you are embarking on your academic journey, aiming to enhance your professional expertise, or simply intrigued by the inner workings of industrial processes, this book serves as your indispensable companion.
Within these pages, readers will embark on a journey that unfolds the fundamental principles underpinning manufacturing systems. From traditional approaches to cutting-edge technologies, each chapter is thoughtfully structured to provide a coherent and accessible exploration of key topics. Through a blend of theoretical frameworks, practical examples, and real-world case studies, readers will gain invaluable insights into the strategies, methodologies, and best practices driving manufacturing excellence.
Contents tailored for the UK cirriculum.
Here is the link to all the UK BTEC/Mechanical Engineering books: Shop the Independent Bookstore | Lulu
The focus of this volume is on Flexible Manufacturing and Alternative Approaches (mass customization, Sustainable, Reconfigurable…etc)
Day 1 – Manufacturing Systems and Flexibility 3
The Poly-Lemma of Production 3
Manufacturing system 4
Flexibility of a manufacturing system 5
Flexibility in machining 7
5S 8
Quality management VS flexibility 10
Process standardization VS flexibility 14
Product standardization VS flexibility 16
Flexibility in material transport 17
Flexibility in material handling 19
Flexible manufacturing cell 20
Planning the design of a FMS 26
Robot centreed layout VS loop layout 27
Alternative approaches 29
The good old days 31
The new era… 33
Day 2 – Mass customisation 36
Introduction 36
Mass customisation and FMS 37
Real life examples 39
Day 3 – Reconfigurable Manufacturing System 42
Day 4 – Agile and Sustainable Manufacturing System 47
Agile manufacturing 47
Sustainable manufacturing 50
Agile and sustainability 52
Additive Manufacturing 54
Day 5 – Digital Manufacturing System and Digital Twins 58
Digital Manufacturing System (DMS) 58
Digital Twin 59
IoT and digital manufacturing 61
ERP and digital manufacturing 62
AR 64
Robots checking the works of robots 66